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High quality short-run boxes have long been used in special editions of confectionary, perfumes and spirits, but now they are increasingly being specified for photobooks (especially wedding albums), exclusive property development prospectuses, artbooks and a wide variety of high-value and luxury products. They are particularly popular for bespoke targeted promotional campaigns and test marketing exercises, and shrewd printed communications organisations recognise this as a key service to help win high value commissions in lucrative business sectors. The PERFECT BOX SOLUTIONS range includes equipment for processing both the board and the cover sheet; the processes include grooving, corner cutting, edge and corner taping for the board, and cutting/trimming, sheet gluing and box wrapping.

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The range is manufactured by Italian niche application specialist IML Machinery and includes the unique DA900 system for the application of the glued facing sheets to the formed boxes for consistently accurate and professional wrapping of finished boxes up to 430 x 350 x 120 mm in size, at speeds of up to ten per minute. The smallest size at 45 x 45 x 10 mm is ideal for the jewellery sector.

PM_Interview With IML_July_2017_Spread_RBGe

PRINT MONTHLY – An Interview with… Carlo Bianchi of IML
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IML DC120
Semi-automatic ‘V’ or ‘U’ groove milling machine
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This machine can make “V” or “U” shaped grooves in the substrate – which is usually greyboard, but other materials can be succesfully processed. The operator feeds the sheet into the grooving machine manually after making adjustments for the required distance and depth of the creases. The machine then transports the board through the grooving station and delivers it to the operator’s side automatically. The cut-off chips are ejected at the rear.

Usual Material: Greyboard
Thickness: 0.5 to 4.0 mm
Capacity: 0.60 m/sec*
Voltage: 380 Volt 3 phase – 50 Hz
Overall dimensions: L= 1700 mm; W= 1300 mm; H= 1400 mm
Weight: Kg. 1000

 

IML DA910
Pneumatic corner cutting machine

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The IML DA910 offers accurate and consistent corner cutting of boards and papers used in the formation of boxes. The machine has 1 head with two opposiing cutting stations where the blades made to the customer’s specification are mounted.

Board thickness: 0 to 4 mm
Capacity: Up to 30 pieces/minute*
Compressed air: 50 NL / cycle (6 bar)
No Power Required
Dimensions: L= 800 mm; W= 800 mm; H= 1000 mm.
Weight: Kg. 300

 

 

 

IML DA902
Semi-automatic box corner tape sealing machine

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This machine is used for the application of the pre-glued paper tape to the corners of the box to hold the sides in the correct position during the cover wrapping process. The application is made by a welding device and automatic cutter. All the machine functions are controlled by a PLC whereby the length of the tape and dwell time can be set in advance.

Max. welding dimension: 140 mm
Voltage: 220 Volt single phase
Total power: 1200 Watt
Dimensions: L= 600 mm; H= 800 mm; H= 1700 mm
Weight: Kg. 150

 

 

IML DA906
Laser cutter

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The DA906 is equipped with a computer to create the drawings, projects, logos etc which are then laser cut with high precision. The operator sets the power according to the type of the material being processed. It is supplied with its own fume extraction system.

Voltage: 220 Volt single phase
Total power: 60 Watt
Overall dimensions: L= 1200 mm; W= 1300 mm; H= 1400 mm
Weight: Kg. 300

 

 

IML DA152
Manual hot and cold sheet gluing machine

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Manual hot and cold gluing machine for paper and other materials. The standard version processes materials up to 0.3 mm, (option for up to 0.8 mm). Glue heating is operated by radiation through a thermo-regulated resistance for reduced condensation and reduced maintenance.

OPTIONS
– Materials storage compartments
– Programmable timer for switching the glue on automatically
– Electronic speed variation inverter
– Version with turning over of the sheet
– Version for thicker substrates (up to 0.8 mm)
– Positioning guides for accurate sheet placement
– Heating glue tank with pneumatic pump and automatic viscosity control
– Inverter version at 220 Volt
– Roller with self-cleaning blades
– Heated glue trap
– Heated paper guide

Materials: Paper, Cloth, PVC and others
Thickness: 0.3 mm (standard)
Gluing: Cold and Hot vinyl and animal-based
Voltage: 380 V 3 phase
Power: Kw cold 0.55 ÷ 2 hot
Overall dimensions: L= 1050 mm; W= 550 mm; H= 1100 mm
Weight: Kg. 200

 

IML DA900
Electro-pneumatic box wrapping machine

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This compact and simple machine is the perfect choice for small and medium sized manufacturers of high quality boxes. The formed box is positioned on the pre-glued cover material and insterted by the operator. The automatic cycle then wraps and presses the cover material accurately, both outside and inside the box, before releasing the finished product, at speeds of up to 600 cycles per hour.

Capacity: up to 10 pieces/minute*
Voltage: 380 Volt – 50 Hz
Compressed air: 20 NL /Minute (7 bar)
Dimensions: L= 1400 mm; W=1400 mm; H= 2200 mm
Weight: Kg. 900

 

 

IML 3D Printer

The IML 3D printer is supplied complete with a control PC loaded with specialist software for the design and production of plastic components. This allows the dies and formes required in the production of unique box sizes to be manufactured in-house for the ultimate on-demand turnround sservice. The IML 3D printer also has a remote connectivity option so that files can be downloaded from the manufacturer, sub-contractors or customers for manufacture on site.

Chamber dimensions: 700 x 350 x 200(h) mm
Voltage: 220 Volt single phase
Total power: 1200 Watt
Dimensions: L= 1100 mm; W=750 mm; H= 1850 mm
Weight: Kg. 250

 

 

 

 

IML Machinery

For further information visit the IML Machinery website: http://www.imlmachinery.com/4/

* The production capacity of every machine depends on the size and nature of the material being processed, the consumables used and the efficiency of the operator. It is IML’s policy to seek to continually improve its products and it reserves the right to alter the design and/or specifications without notice